Visible raise punch to produce safe standard

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  • source:EASCOR CNC Machining
Punch workshop operating mode is mixed, establish form of characters or letters in modern plant especially inside work space, each product line is inside certain space freely crisscross, safe problem is highlighted particularly. Article couple is real, introduce a few simple, effective methods for the reader, in order to raises punch to produce the standard that workshop safety guarantees. The manufacturing site of car punch workshop is very complex, empty medium, ground and underground work at the same time, overhead traveling crane keeps swing mould, forklift keeps undertaking content shedding is carried, catenary of ground hole flotsam runs at any time carry waste material. Rise ceaselessly as what automation produces rate, how to strengthen safety administration, raise safety to ensure a level, it is the problem that place pays close attention to everybody jointly, pass the summary to carrying out experience, the author thinks, visible safety administration concept is a kind of the most intuitionistic and efficient management way, especially line of my company punch carried out whole sealing to fall after project of a confusion of voices, the production that close produced a lot of blind area in the space, brought certain hidden trouble for safe production, accordingly, eliminating blind area is the effective method that reduces safe accident in order to achieve the goal that the working circumstance of pair of personnel, equipment foretells to be sentenced beforehand. The safe category of punch workshop and concept are in car punch workshop, make sure safety included the content of two respects, one is the person's safety, another is the safety of equipment, this is both any one party gave an issue, will affect manufacturing on the rails, weigh most with the person's safety again among them should. What maintenance technician of personnel, equipment, content operates to shed personnel and spot administrator during the person's safety basically included equipment to move is safe. Every environment that each body needs to know he is located at any time reachs the situation of blind area, in order to make correct judgement. The safety of equipment basically depends on making as a result of wrong operation equipment malfunctions reach attaint. To car punch workshop, the loss that equipment breakdown brings is tremendous. Current, the automation rate of punch equipment is higher and higher, 6.

The job of 5s is periodic (Cycle Time, abbreviation CT is worth) had come true in a lot of factories, and configure different automation equipment can achieve higher CT cost, accordingly, because the person is the equipment safety issue that be operated by accident and brings,must avoid. To line ball online supervisory system is based on the basic concept with visible safety, we built supervisory system of online real time on punch line, the moving circumstance of online supervisory equipment, can provide necessary clew information to operating next operations of personnel at the same time, if whether can be started,change model, workbench automatically whether can leave smoothly piece etc. 1, online monitoring is in product line full automatic on punch line, the operation personnel amount of whole product line is very few, reach to assure to be produced in punch process full automatic change a pattern (ADC) the safety of the process, online supervisory system is very important. In the actual production of my company, because developed line ball to already carried out whole sealing,fall project of a confusion of voices, handle side (on the right side of) on (left) a blind area is for the eye shot to operating personnel, in the meantime, operation personnel is right of the moving circumstance of interior equipment can inspect limits very finite also, can pass only close the window of the wall has observation. Full automatic when changing a pattern, of compressor workbench enter piece bring very big safe hidden trouble. To solve this one problem, my company used the online supervisory system that the graph shows 1 times. Graph 1 punch line is online supervisory system pursues (1) in punch line setting of left workbench area is photographed 4 times like the head, 4 compressor operate real time monitoring the blind area of personnel, in the meantime, the circumstance of this area shows the monitor that handling side to go up, the personnel that is located in operation side can observe left workbench walks conveniently whether does area have personnel or other fraise, is automatic walk, ensure the safety of personnel and equipment thereby. (2) the operation side of every compressor right installs 1 to photograph respectively like the head, to whole production the process undertakes monitoring, main monitoring produces the moving course of the compressor in the process and automation unit, have this process real time kinescope. This kinescope can save 3 days, can call in real time time put, when the problem appearing in producing a course especially, can call this kinescope, answer those who put breakdown carefully to produce a course, include to be put slow reach local enlarge to show, provide strong basis to search breakdown account. Additional, also can pass the information that this kinescope provides, a few people in making equipment staff can examine equipment movement process are, the unusual situation that is discovered not easily, so that as soon as possible detects, the safety that assures equipment thereby and stability move. (3) come out to will photograph the news that takes like the head to show in real time, a 14in is installed by face plate of every compressor operation (1in=25.

4mm) LCD, operation personnel (pilot) can see this production is unit at any time (compressor, robot) locomotive condition, be in especially full automatic when changing a pattern, can observe through this monitor the circumstance of product line left, whether to start in order to decide full automatic change a pattern. This monitor is OK and aleatoric switch, convenient observation is different the position. (4) in punch product line string tail sets 42in large liquid crystal display, time on this monitor switch photographs the picture that takes like the head individually, pass this large monitor, OK and convenient administrator (if produce maintenance technician of monitor, equipment) observation, such, the locomotive condition of whole product line all stops eye ground, ensured the safety of personnel and equipment effectively. Catenary of Nextpage2, flotsam is online monitoring pursues picture of monitoring of 2 ground hole is in ground hole as a result of flotsam catenary inside, accordingly, to the equipment inside ground hole moving circumstance undertakes monitoring appears very necessary, graph the 2 pictures that are ground hole monitoring, main monitoring the circumstance of 2 respects: (1) whether is there work staff to be in inside ground hole activity. When flotsam catenary You Jing stops when beginning the work, if exercise or other personnel have operation on flotsam catenary, especially equipment maintenance technician still is in the overhaul, that will be breakneck, accordingly, when catenary of the flotsam that start, observe the condition of ground hole through monitor, will enhance security greatly. (2) the stability that assures equipment moves. To raise the utilization rate of flotsam catenary effectively, at the same time as far as possible managing the sources of energy, in production dead time needs to shut flotsam catenary, the reentry when production goes to be started in time, for example, when the mould is debugged and building a model need shuts flotsam catenary, try strong (trial production) when need open flotsam catenary, if forget open, the case that can have had much waste material to pile up happens, if be below the circumstance of accumulation flotsam,start flotsam catenary to be able to damage equipment. Be aimed at these circumstances, can know the working position of flotsam catenary in time through supervisory system, accomplish both neither to affect production, reduced the idling time of flotsam catenary again, managing the sources of energy. Content shedding blind area is visible in punch workshop, content sheds the job to basically include to carry the swing of preform and relevant mould with forklift. If forklift and mould barge against, that will be the safe accident with very severe loss, accordingly, in correlate current talk must have marked mark to work in order to remind personnel. 1, the content of workshop of punch of crossroad installation viewfinder sheds a system very busy, but the crossroad in local district, because be put in across even T word across, bring about appear a few inevitable blind area. Forklift moves or when mould swing, if do not understand the situation of blind area, may produce serious collision accident. To prevent such accident, the simplest and effective method installs viewfinder in crossroad namely, the personnel that makes be in crossroad can see the case of blind area clearly through this lens, determine safe condition thereby. The viewfinder that the graph shows 3 times can show the relevant case of blind area clearly. Graph the viewfinder of 3 crossroad 2, put in a lot of equipment and building on course of swing of mould of lamp of elevation of high point installation, elevation lamp is installed in the apogee of these equipment or building, aglimmer lamplight informs a mould effectively to allocate and transport personnel allocates and transport the mould asks through the lowermost height of the place, prevent the happening of collision thereby. Workshop of last word punch is one of places of tall danger work inside car plant all the time, want to realize safe production, besides need work staff itself keeps vigilant, outside violating compasses exercise, must want to have sufficient method and establishment on hardware. Visible concept combines technology of contemporary and advanced real time monitoring, can make work staff special understand the situation in production clearly, the safety that is personnel and equipment is smooth move provide more safeguard. CNC Milling CNC Machining